Delano DEL-36 Installation Manual

www.kozyheat.com Report No. 216-F-14c-6.5 JANUARY 2013 DEL-36-REV-08 DIRECT VENT GAS FIREPLACE INSTALLATION MANUAL —Do not store or use gasoline or

9 FRAMING 37-1/2” (953mm) 36-3/8” (924mm) WALL ENCLOSURE ROUGH OPENING 12-1/2” (318mm) H x 10-7/8” (277mm) W opening (

10 FRAMING Frame a 12-1/2” (318mm) high (H) x 10-7/8” (276mm) wide (W) opening on exterior wall for chimney terminati

11 TYPICAL INSTALLATION OPTIONS MANTEL REQUIREMENTS 15-1/2” (394mm) 36-3/8” (924mm) 1/4”

12 GLASS FRAME / CONTEMPORARY FRAME 1. Place glass frame assembly onto fireplace front. 2. Pull top handles out and down to secure assembly top.

13 GAS LINE CONNECTION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with

14 Simpson Dura-Vent DV-PRO 5” x 8” direct vent system (horizontal and vertical terminations). Selkirk Model DT 5” x 8” direct vent chimney syste

15 VENTING #800-WPT WALL PASS-THRU 12-1/2” (318mm) HIGH x 10-7/8” (276mm) WIDE A. Measure wall thickness; cut insulati

16 VENTING TYPICAL CORNER INSTALLATION 90° elbow + horizontal pipe+ termination cap. (Horizontal Vent Heat Shield re

17 HORIZONTAL & VERTICAL COMBINATION VENTING MAXIMUM: 20ft. (6.10m) horizontal + 20ft. (6.10m) vertical + cap. 40ft. (12.19m) total. VENTING

18 VENTING INSTALLATION OF #800-1 SERIES DIRECT VENT TERMINATION KIT(S) HORIZONTAL TERMINATIONS Refer to illustration on following page. IF TERMIN

1 INTRODUCTION CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat

19 VENTING B F D A G E C H A TERMINATION BOX B SLOTS IN EXTERIOR WALL PLATE C 5” FLEX PIPE COLLAR D 5” PIPE ON FIREPLACE OR EXTENSION KIT E 8”

20 TERMINATION VENT CAP LOCATION 1. Terminations against vinyl siding must use a vinyl siding protector. Follow instr

21 Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 1.0 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.6

22 LIGHT KIT 1. Remove (8) screws securing burner cover, lift cover out of firebox. 2. Loosen, but do not remove (4) screws securing light bars to

23 CONTROL BOARD REMOVAL / INSTALLATION 1. Use remote to turn fireplace off. 2. Remove screen front and glass fra

24 If it is determined that a restrictor is needed or restrictor modification is required after termination is installed, access ca

25 FACTORY SET BURNER TUBE VENTURI SETTINGS (ADJUST AS NECESSARY FOR YOUR INSTALLATION) NATURAL GAS LP (PROPANE) GAS 1/8” (3mm) OPEN 5/8” (16mm) T

26 MAINTENANCE Burner Ports Annual cleaning of burner system is required. Vacuum all components thoroughly. The burner

27 LIMITED WARRANTY WARRANTY CONDITIONS & REQUIREMENTS: 1. You are the original purchaser. This warranty is not transferable. 2. Installation of

28 LIFETIME WARRANTY LIFETIME WARRANTY THIS LIFETIME WARRANTY COVERAGE WILL BE EXTENDED AS DESCRIBED BELOW PROVIDED ALL WARRANTY CONDITIONS AND REQ

2 TABLE OF CONTENTS INTRODUCTION Introduction and Homeowner Reference Information 1 CONTENTS

www.kozyheat.com —Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT

1 TABLE OF CONTENTS SAFETY INFORMATION Safety Information 2 SPECIFICATIONS Components List 3 Gas Pressure Requirements

2 SAFETY INFORMATION Installation and repair should be done only by a qualified service person. The appliance

3 SPECIFICATIONS DEL-36 COMPONENTS LIST PART NUMBER DESCRIPTION DEL-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve DEL-135 Burner

4 WIRING SCHEMATICS IMPORTANT THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONL

5 CONTROL SYSTEM COMPONENTS Figure 5a REMOTE CONTROL GAS VALVE Outlet pressure tap Stepper motor Pilot connection (orange) Main valve connection (gr

6 SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME 1. Set ON/OFF rocker switch to OFF position. 2. Install 4 AA batteries (included in

7 SYSTEM OPERATION ROOM THERMOSTAT (Remote Control Operation) The Smart Thermostat function adjusts flame height based on set temperature and actual

8 SYSTEM OPERATION This system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pil

9 SYSTEM OPERATION S.I.T. PROFLAME 2 I FC I G N I TION A N D RESET I N FORMATION RESET IFC CONTROL MODULE WHEN SYSTEM GOES INTO LOCK OUT Rese

3 SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI

10 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIO

11 LIGHTING AND SHUTDOWN (cont.) 5 MINUTES Power OFF Power ON Power OFF OFF OFF ON 1 4 1 3 2 5 3 2 Figure 11b Figure 11a STOP! Read safety informa

12 PRESSURE TESTING INLET PRESSURE TEST: Outlet (Manifold) Pressure Screw Inlet Pressure Screw Figure 12a IMPORTANT Pressure check taps for manifold

13 TROUBLESHOOTING Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Mod

14 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed c

15 CONVERSION KIT INSTRUCTIONS CONVERT PILOT ASSEMBLY: 1. Remove pilot hood by pulling it directly up from pilot bracket. 2. Insert 5/32” (4mm

16 CONVERSION KIT INSTRUCTIONS NATURAL GAS LP GAS MINIMUM INLET GAS PRESSURE 5” WC (1.25 kPa) (7” WC (1.74 kPa) recommended) 12” WC (2.99 kP

17 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel q

18 MAINTENANCE Annual cleaning of burner system is required. Vacuum all components thoroughly. The burner assembly

19 www.kozyheat.com Replacement parts are available through your local dealer. Contact them for availability and pricing. REPLACEMENT PARTS LIST CONTR

4 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS For all sidewall horizontally vented gas fueled equipment installed in every dwell

5 SPECIFICATIONS CLEARANCES Top of unit face to framing 5-1/2” (140mm) From unit left & right sides & back 1/4”

6 1. Frame an opening for fireplace, allowing for vent installation and type of installation (corner or flat wall application). 2. If masonry (opti

7 FIREPLACE PREPARATION Top stand-off brackets and stand-off heat shield are attached to fireplace top in a flat state f

8 FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION When installed, nailing flanges provide the minimum